Toroidal Coil Taping Machine
Advanced High-Speed Insulation Taping Solution for Precision Electrical Components
Product Overview
The Toroidal Coil Taping Machine is a state-of-the-art solution designed for high-speed insulation taping of toroidal coils. With advanced microcomputer control and intelligent operation features, this machine significantly enhances production efficiency while maintaining superior quality standards. Engineered for precision and reliability, it's the ideal solution for transformer manufacturing, inductor production, and other electrical component applications requiring high-quality insulation.
Microcomputer Control
User-friendly interface with programmable memory for 50 specifications, each with 20 preset operation sequences for versatile production needs.
Dual-Frequency Drive
Advanced dual-frequency proportional drive system with automatic/foot pedal speed control for optimal operational flexibility.
Intelligent Operation
Smart functionality automatically reduces speed during tape storage and accelerates during completion for maximum efficiency.
Technical Specifications
| Parameter | 3110 | 3160 | 3330 | 3520 |
|---|---|---|---|---|
| Machine Type | Belt-type Small ID Taping | Internal Gear High-Speed | Internal Gear High-Speed | Internal Gear High-Speed |
| Finished Outer Diameter (mm) | 50-100 | 60-180 | 60-200 | 130-650 |
| Minimum Finished Inner Diameter (mm) | 16 | 30 | 40 | 60 |
| Finished Height (mm) | 60 | 90 | 130 | 230 |
| Suitable Tape Width (mm) | 6, 8, 10, 12 | 8, 10, 12, 15 | 10, 12, 15, 18, 20 | 15, 18, 20, 25, 30 |
| Taping Ring Diameter (mm) | 200 | 330 | 330 | 200 |
| Maximum Speed (RPM) | 800 | 700 | 700 | 700 |
| Power Supply | 220V/50HZ, 60HZ, 380VAC, etc. | 220V/50HZ, 60HZ, 380VAC, etc. | 220V/50HZ, 60HZ, 380VAC, etc. | 220V/50HZ, 60HZ, 380VAC, etc. |
| Dimensions (mm) | 500×600×1100 | 500×600×1100 | 500×600×1160 | 700×900×1850 |
| Weight | 95 kg | 90 kg | 130 kg | 250 kg |
Key Features
- Integrated Gear & Taping Ring Design: Combines gears and taping ring into a single unit for faster taping speed, increased tape storage capacity, and smaller finished inner diameters.
- Efficiency Improvement: Achieves over 20% higher efficiency compared to traditional gear-type machines without compromising product quality.
- Precise Calculation: Automatically calculates required tape storage length based on product dimensions, inner/outer diameters, and number of turns.
- Versatile Configuration: Accommodates different width taping rings on the same machine for broader application range and varying storage requirements.
- Adjustable Fixtures: Wide range of fixture adjustments with easy product clamping. Compatible with various roller sizes for different product dimensions.
- Material Compatibility: Works with PET, JBT, PVC (≥0.05mm thickness), non-adhesive films (glossy/matte), insulation cloth, and paper tapes.
Applications
Transformer Manufacturing
Precision taping for toroidal transformers in power supplies and electrical systems.
Inductor Production
High-speed insulation for various inductor types used in electronic circuits.
Motor Components
Efficient taping solutions for motor coils and winding insulation.
Specialty Electronics
Custom taping for specialized electronic components requiring precise insulation.
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