Product Overview
Advanced Enamelled Aluminium Solutions
Our premium enamelled aluminium wires offer a lightweight and cost-effective alternative to traditional copper wires. Engineered for superior performance in electrical applications where weight and cost are critical factors.
With temperature ratings from 130°C to 240°C, our aluminium wires are suitable for applications requiring thermal endurance while reducing overall system weight and cost.
Lightweight Solution
Aluminium is 65% lighter than copper, reducing overall weight
Cost-Effective
Significant cost savings compared to copper alternatives
Thermal Performance
Stable performance at temperatures up to 240°C
Quality Assurance
ISO-certified manufacturing processes
Temperature Classes
| Class | Max Temp (°C) | Insulation Types | Applications |
|---|---|---|---|
| 130 | 130 | Polyurethane, Polyvinyl Acetal | Small transformers, relays |
| 155 | 155 | Modified Polyester | HVAC systems, power tools |
| 180 | 180 | Polyesterimide | Industrial motors, compressors |
| 200 | 200 | Polyamide-imide | High-temperature applications |
| 220 | 220 | Polyimide + Amide-imide | Extreme temperature environments, aerospace applications |
| 240 | 240 | Ceramic-coated + Polyimide | Specialized industrial equipment, high-performance electronics |
Customization Options
Key Applications
Transformers
Lightweight windings for power and distribution transformers
Electric Vehicles
Weight reduction in motors and charging systems
Wind Turbines
Generator windings for renewable energy systems
Industrial Motors
Cost-effective solution for motor windings
Technical Specifications
Round Wire Specifications
- Diameter Range0.1mm - 5.0mm
- Conductor MaterialAluminium (EC Grade)
- Insulation ThicknessGrade 1, 2, 3
- Dielectric Strength≥ 6000 VAC
- Elongation≥ 15%
- StandardsIEC 60317, NEMA MW1000
Performance Characteristics
- Conductivity61% IACS
- Density2.7 g/cm³
- Thermal Conductivity235 W/m·K
- Thermal Expansion23.1 μm/m·°C
- Resistivity28.2 nΩ·m
- Corrosion ResistanceExcellent
Our Certifications
ISO 9001:2015
Quality Management System
IEC 60317
International Standards
UL Certification
Safety Compliance
RoHS Compliant
Environmental Standards
Production & Delivery
Enamelled Aluminium Wire Manufacturing: Lightweight Solutions & Rapid Customization
Premium enamelled aluminium wires deliver 30% weight reduction and 25% cost savings versus copper, ideal for transformers, motors, and electronics. Standard AWG/MM sizes (0.2-8mm) are stocked for immediate shipment, while custom diameters/profiles (round/flat) are produced in 7-10 days for orders ≤600 tons. All wires feature solid oxide surface layers enhancing insulation and thermal endurance (130°C to 240°C). Strict compliance with IEC 60317 and ISO 9001 standards ensures breakdown voltage ≥5kV and elongation ≥15% through pre-shipment QC.
Global Logistics for Enamelled Aluminium Wires: Secure Export Packaging
Enamelled aluminium wires are packed in industry-standard PT-series spools (PT-25 to PT-270) or D400 wooden bobbins, with customizable 15/30/200kg weights to prevent transit damage. Shipments use export-grade carton-pallet systems with moisture-proof barriers, securing 18.5–20-ton container loads for global delivery. Pre-dispatch inspections verify dimensional accuracy and insulation integrity, adhering to IEC/ISO protocol.Real-time logistics tracking ensures on-time arrival with <0.1% damage rates.
