Video of Fully Automatic Toroidal Core Winding Machine
Contact us to help you choose the machine model that best suits your needs.
——Manufactured Toroidal Cores
Toroidal cores produced by fully automated machinery exhibit high consistency and a compact internal structure; furthermore, the automated laser welds are more uniform than manual solder joints.
Detail Images of Automatic Toroidal Core Winding Machine
Advantages of Fully Automatic Toroidal Core Winding Machine
- Customisable: Our high speed fully automatic toroidal core winding machine can provide customised requirements according to your production volume ,voltage and toroidal core size.
- Fully Automated Production: High precision and high efficiency, reducing post-processing costs and labour requirements.
- Full Closed-loop Monitoring: The whole automatic feeding, clamping, buckling, lifting, winding, cutting, welding and other processes are completed synchronously during the rolling production process.
- Very Easy to Operate: Adopting Japan Panasonic high-speed large PLC control system. 10-inch large screen is clear and easy to understand, the control system is simple to operate, input the basic parameters can be produced.
- Advanced Technology: Equipped with LED optical laser welding machine and ultra-high speed uncoiler.
——Parameters of Commonly Used Models of Toroidal Core Winding Machine
- Other models can also be customized according to your requirements.
- Voltage and frequency : 110/220/380VAC, 50/60HZ
Winder model | C100-30 | C150-50 | C250-80 | C350-80 | C500-80 | C800-200 |
|---|---|---|---|---|---|---|
Winder size | 175CM*85CM*160CM | 180CM*95CM*170CM | 195CM*120CM*180CM | 205CM*130CM*195CM | 225CM*150CM*190CM | 295CM*200CM*200CM |
Core type | Toroidal and square | Toroidal and square | Toroidal and square | Toroidal and square | Toroidal and square | Toroidal |
Winder weight | 950KG | 1250KG | 1800KG | 2300KG | 2800KG | 4000KG |
Air pressure | 8KG | 8KG | 7KG | 6-7KG | 7KG | 7KG |
Interface introduction | English | English | English | English | English | English |
Servo axis number | 5 | 5 | 5 | 5 | 5 | 5 |
Min. ID | 9 | 20 | 30 | 30 | 50 | 25 |
Max. ID | 80 | 100 | 180 | 260 | 180 | 550 |
Max. OD | 100 | 150 | 250 | 350 | 500 | 800 |
Steel sheet width | 5-30mm | 8-50mm | 10-80mm | 10-80mm | 10-80mm | 25-200 |
Steel sheet thickness | 0.15-0.35mm | 0.15-0.35mm | 0.15-0.5mm | 0.15-0.5mm | 0.15-0.5mm | 0.2-0.5mm |
Precision on both sides of the core | <0.1mm | <0.1mm | <0.1mm | <0.1mm | <0.1mm | <0.2mm |
Max. material ID | 800mm | 1000mm | 1200mm | 1200mm | 1200mm | 1300mm |
Max. load | 1T | 1T | 1T | 1T | 1T | 1T |
Max. discharge speed | 200m/min | 200m/min | 200m/min | 200m/min | 200m/min | 200m/min |
——Part Introduction of Automatic Toroidal Core Winding Machine
1）Our Automatic Toroidal Core Winding Machines use 5-axis Panasonic brand servo motors.
- First axis: The die cutting moves the servo motor, and the sheet material moves backward after being cut, allowing the clamping robot to feed the material to the spindle.
- Second axis: Cutting servo motor, connected to imported servo reducer and punching structure, can generate pressure below 15 tons and can cut 0.5mm Or below silicon steel sheet.
- The third axis: The spindle servo motor is connected to the imported servo reducer to drive the spindle to coil the material. It has strong torque and high rotation positioning accuracy.
- The fourth axis: the material return servo motor is responsible for leveling and pushing out the iron core during the production process.
- The fifth axis: the material clamping servo motor is responsible for clamping the sheet material to the coiling die hook and fastening it.
2）This toroidal core winder machine adopts Panasonic high performance PLC The control system has accurate output pulses, faster and more stable operation speed, and multiple operations written into the program can greatly reduce the operator’s debugging time. All actions of the whole winding machine are equipped with self-protection programs to prevent unnecessary damage. Fully closed-loop control monitors the entire production process, including clamping, buckling, pushing, winding, cutting, welding, demoulding, etc. The human-machine interface adopts Taiwan Vinylon 10 inch color screen , the interface is clear, simple and easy to understand
3）Precision ball screws are all from well-known Taiwanese brands, providing excellent accuracy and durability.
4）Pneumatic components adopt Japanese SMC Series, including each cylinder, solenoid valve, magnetic sensor, precision pressure regulator, filter, air pipe and all joints, etc. Over the past 50 years, SMC products have become a recognised international brand by providing sales, technical, supply and after-sales services in the global marketplace. The sales network is spread over 83 countries, with local service in 500 locations. That’s why we stick with SMC.
5）The electric lifting platform is used to match coil molds with different diameters. The workbench can be adjusted in height according to the diameter of the mold. It is convenient and quick to use.
6）Heat exchanger: In order to reduce the temperature of the control cabinet, a special heat exchanger is added to cool it down, which helps to slow down the aging of electrical components and keep the machine in the best operating condition.
7）Carbide dies, cutting and punching die blades are made of carbide, and the effective shearing times can reach 300W Second-rate.
8）Our winder machine is equipped with an automatic unloading device to facilitate operators to control and install materials.
9）Our winding machine is equipped with a manipulator to collect materials to prevent the core from falling and causing injury.
——Spare Parts List for Toroidal Core Winder
✔ Encoder Cylinder Tension Wear Block 5PC
✔ Tube Bearings 10PC
✔ Spindle Synchronous Belt 1PC
✔ Return Synchronous Belt 1PC
✔ Laser Machine Focusing Lens 1PC
✔ Laser Machine Protective Lens 5PC
✔ Pressed Bearings 2PC
✔ Hook Nail 20PC
——Enhanced Packaging Protection
Don't worry about long sea voyages
Anti-compression and anti-shock: high-strength winding film (pre-stretching rate ≥300%) + Wooden Case
+20’Container, and are rust and moisture-proof.
——After-sales Service
1. Professional Commissioning
Precise adaptation: optimisation of core winder parameters (tension, speed, moulds) according to production requirements.
2. On-site installation service (1 day)
Provide size drawings: Ensure seamless integration of site and production line.
We can also assign engineers overseas to install on-site for you.
3. Full-cycle training (3 days)
Three-stage course: basic operation → advanced technology → safety norms.
4. Warranty (1 year)
One year from customer acceptance and commissioning of the toroidal winding machine.
What Our Clients Say
Testimonials
Instrument Transformer Manufacturer
Сергей Волков
«Для нас главное — точность по обеим сторонам сердечника и повторяемость. Этот Fully Automatic Toroidal Core Winding Machine держит допуск менее 0,1 мм на сторону, а 5-осевая сервосистема Panasonic обеспечивает стабильное натяжение ленты во всей партии. Настройка параметров под разные размеры сердечников занимает минимум времени. Качество сердечников вышло на новый уровень.»
PT&CT Manufacturer
Sushant Shekhar
"We needed to replace two manual winding lines for toroidal cores. This Fully Automatic Toroidal Core Winding Machine handles feeding, winding, cutting and laser welding in one closed-loop process. Output is consistent and the laser weld quality is far better than manual soldering. We reduced our post-processing labour by half within the first month."
Supervisora de Producción
Slivina
"Lo que más nos ha ayudado es la facilidad de operación. Esta Fully Automatic Toroidal Core Winding Machine tiene una pantalla táctil de 10 pulgadas muy clara, y el sistema PLC permite guardar parámetros para distintos modelos de núcleo. Nuestros operadores pasaron de control manual a supervisión de dos máquinas en menos de una semana. La formación de tres días que incluye el proveedor fue muy completa."
Distribuidor de Equipamentos de Bobinagem
Ricardo Almeida
"Representamos este fabricante no mercado brasileiro. O que convence os clientes é a personalização: cada comprador precisa de uma faixa diferente de diâmetro interno, largura da fita de aço silício e velocidade. Esta Fully Automatic Toroidal Core Winding Machine é ajustável conforme o volume e a tensão, e o suporte técnico pós-venda facilita as instalações no exterior. As recompras entre nossos clientes têm sido constantes."
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After annealing the core without oxidation, eliminate internal stress, reduce iron loss.
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