Product Overview
Advanced Enamelled Aluminium Solutions
Our premium enamelled aluminium wires offer a lightweight and cost-effective alternative to traditional copper wires. Engineered for superior performance in electrical applications where weight and cost are critical factors.
With temperature ratings from 130°C to 240°C, our aluminium wires are suitable for applications requiring thermal endurance while reducing overall system weight and cost.
Lightweight Solution
Aluminium is 65% lighter than copper, reducing overall weight
Cost-Effective
Significant cost savings compared to copper alternatives
Thermal Performance
Stable performance at temperatures up to 240°C
Quality Assurance
ISO-certified manufacturing processes
Temperature Classes
| Class | Max Temp (°C) | Insulation Types | Applications |
|---|---|---|---|
| 130 | 130 | Polyurethane, Polyvinyl Acetal | Small transformers, relays |
| 155 | 155 | Modified Polyester | HVAC systems, power tools |
| 180 | 180 | Polyesterimide | Industrial motors, compressors |
| 200 | 200 | Polyamide-imide | High-temperature applications |
| 220 | 220 | Polyimide + Amide-imide | Extreme temperature environments, aerospace applications |
| 240 | 240 | Ceramic-coated + Polyimide | Specialized industrial equipment, high-performance electronics |
Customization Options
Key Applications
Transformers
Lightweight windings for power and distribution transformers
Electric Vehicles
Weight reduction in motors and charging systems
Wind Turbines
Generator windings for renewable energy systems
Industrial Motors
Cost-effective solution for motor windings
Technical Specifications
Round Wire Specifications
- Diameter Range0.1mm - 5.0mm
- Conductor MaterialAluminium (EC Grade)
- Insulation ThicknessGrade 1, 2, 3
- Dielectric Strength≥ 6000 VAC
- Elongation≥ 15%
- StandardsIEC 60317, NEMA MW1000
Performance Characteristics
- Conductivity61% IACS
- Density2.7 g/cm³
- Thermal Conductivity235 W/m·K
- Thermal Expansion23.1 μm/m·°C
- Resistivity28.2 nΩ·m
- Corrosion ResistanceExcellent
Our Certifications
ISO 9001:2015
Quality Management System
IEC 60317
International Standards
UL Certification
Safety Compliance
RoHS Compliant
Environmental Standards
Production & Delivery
Enamelled Aluminium Wire Manufacturing: Lightweight Solutions & Rapid Customization
Premium enamelled aluminium wires deliver 30% weight reduction and 25% cost savings versus copper, ideal for transformers, motors, and electronics. Standard AWG/MM sizes (0.2-8mm) are stocked for immediate shipment, while custom diameters/profiles (round/flat) are produced in 7-10 days for orders ≤600 tons. All wires feature solid oxide surface layers enhancing insulation and thermal endurance (130°C to 240°C). Strict compliance with IEC 60317 and ISO 9001 standards ensures breakdown voltage ≥5kV and elongation ≥15% through pre-shipment QC.
Global Logistics for Enamelled Aluminium Wires: Secure Export Packaging
Enamelled aluminium wires are packed in industry-standard PT-series spools (PT-25 to PT-270) or D400 wooden bobbins, with customizable 15/30/200kg weights to prevent transit damage. Shipments use export-grade carton-pallet systems with moisture-proof barriers, securing 18.5–20-ton container loads for global delivery. Pre-dispatch inspections verify dimensional accuracy and insulation integrity, adhering to IEC/ISO protocol.Real-time logistics tracking ensures on-time arrival with <0.1% damage rates.
What Our Clients Say
Testimonials
Industrial Motor Manufacturer
Spriha Baid
"We switched to these enamelled aluminium wires for our HVAC motor windings to cut material costs. The 155°C class wire performs well in our continuous-duty applications, and the lightweight spools have also reduced our handling and freight expenses."
Chief Winding Engineer
Азамат
«Используем эмалированные алюминиевые провода для сухих трансформаторов. Провод класса 180 с изоляцией из полиэфиримида стабильно выдерживает термоудар 200°C, а удлинение не менее 15% позволяет наматывать плотные катушки без повреждения эмали. Лёгкость алюминия снизила вес готовых трансформаторов примерно на 30%.»
New Energy Equipment Distributor
Carlos Herrera
"Distribuimos cables de aluminio esmaltado para fabricantes de transformadores y motores en el mercado hispanohablante. Lo que más valoran nuestros clientes es la relación peso-precio: un 65% más ligero que el cobre y con un ahorro de coste significativo.
Power Grid Engineer
Fernanda Oliveira
"Compramos fios de alumínio esmaltados para nossos reatores de baixa tensão. O que mais nos convenceu foi a estabilidade de fornecimento: diâmetros padrão de 0,1 a 5,0 mm prontos em estoque, com personalização em 7 a 10 dias. A resistência dielétrica acima de 6000 VAC atende nossos requisitos de isolação sem custo adicional."